Robotic Palletizing Systems for End-of-Line Automation

4-Axis, 5-Axis, and 6-Axis Solutions for Precise, Vision-Guided Industrial Palletizing

What It Is:
Robotic palletizing systems automate the stacking of boxes, bags, pails, and other containers at the end of your production line. Using high-speed Fanuc robots and custom-designed end-of-arm tooling (EOAT), these systems deliver consistent, efficient pallet building with minimal human involvement.

Why It Matters:
Manual palletizing is labor-intensive, injury-prone, and expensive. Our robotic systems help eliminate repetitive strain risks, reduce labor costs, and improve overall throughput. Designed to fit seamlessly into your line—even in tight spaces—Remtec’s solutions minimize downtime while maximizing ROI.

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Common Robotic Palletizing Applications

  • Case palletizing (cartons, boxes, totes)
  • Bag palletizing (food ingredients, chemicals)
  • Pail or bucket stacking (paint, oils)
  • Mixed SKU or rainbow layer palletizing
  • Depalletizing for repack or material sorting

Looking for flexibility? We offer single-line and multi-line systems, complete with conveyors, check weighers, sorters, labelers, pallet dispensers, slip/tier sheet placers, and stretch wrappers.

Key Features of Our Robotic Palletizing Systems

Feature Description
Robot Types 4-axis and 6-axis Fanuc arms
Payload Range Up to 500 kg
Speed Up to 25 cycles per minute
End-of-Arm Tooling Custom EOAT: vacuum, mechanical, or hybrid grips, single and multi-pick
Integration Capabilities Conveyors, safety fencing, barcode readers
Controls Allen Bradley, Mitsubishi, Omron, or Siemens PLC and touchscreen HMI
Changeovers Quick SKU changeover with no reprogramming
Footprint Compact layouts for space-constrained areas

Typical Use Cases

  • Stacking 50-lb bags in chemical plants
  • Automating pallet build for consumer packaged goods
  • Replacing repetitive labor in 24/7 manufacturing operations
  • Reducing manual lift injuries on warehouse teams
  • Integrating with existing packaging lines and ERP systems

Need to keep your line running? Our pre-engineered systems are designed for quick installation with minimal disruption.

Explore System Options

  • Case, bag, and pail palletizing cells
  • Mixed-load and SKU-layered palletizing
  • Single-robot or multi-robot configurations
  • Custom EOAT and flexible integration plans

Let’s build a solution around your plant layout and production needs.

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Frequently Asked Questions

    • Yes, we design systems to integrate with your current packaging, conveyor, and ERP setups.
    • Absolutely. Our systems support SKU changeovers through HMI touchscreens—no coding required.
    • Up to 25 cycles per minute, depending on payload and configuration.
    • We offer scalable systems that adapt with you—whether you’re adding new SKUs or expanding capacity.
    • Basic system operation and maintenance training is included. No programming knowledge is required to operate or switch SKUs.
    • Our robots can palletize RSC, wraparound, or tray cases in vertical, horizontal, or mixed orientations. Listing all case styles and orientations in your RFP helps us design EOAT and programming for full flexibility.

    • Yes. Systems can be configured for random infeed or flighted conveyors with integrated vision guidance. If your line requires tracking or mixed-SKU handling, specify this so we can incorporate machine vision.

    • Yes. We are OEM-agnostic and support Allen Bradley, Siemens, Omron, Mitsubishi controls, and major robot platforms including Fanuc, ABB, KUKA, and Yaskawa. List your preference in the RFP so we can align with your plant standards.